feat(fusion_plating): Tier 2 (quality + audit) and Tier 3 (business) features

Tier 2 — Quality & audit readiness:

- T2.1 SPC on thickness readings (fp.certificate)
  - spec_min_mils / spec_max_mils auto-pulled from coating config on create
  - Computed: std_dev_mils, min/max, cpk, cpk_status (incapable/marginal/
    capable/excellent/insufficient)
  - Western Electric trend rules (rule 1: any point beyond 3σ; rule 4:
    8 consecutive on one side of mean) → trend_alert + explanation
  - New SPC group on certificate form with badge-coloured indicators

- T2.2 Operator certification enforcement (fp.operator.certification)
  - Per (employee, process_type) records with issued/expires dates,
    training record attachment, revocation workflow
  - State auto-computed: active → expired when date passes
  - MrpWorkorder.button_start() blocks with UserError if current user's
    linked hr.employee lacks an active cert for the bath's process_type
  - Managers bypass the check; expiring-soon filter in search view
  - HR Employee form: "Plating Certifications" tab

- T2.3 Material traceability chain
  - fusion.plating.batch.workorder_id (new Many2one) + production_id
    (related through WO) for full chain
  - fp.certificate gets computed batch_ids / bath_ids / batch_count
  - "Batches" stat button → list of batches used for this cert's MO,
    with their chemistry logs intact

- T2.4 Pre-treatment as first-class baths
  - process_family selection on fusion.plating.process.type
    (pre_treatment / plating / post_treatment / bake / strip / passivation /
    masking / inspection)
  - Bath search view: Pre-Treatments / Plating / Post-Treatments / Strip
    quick filters
  - Existing bath infra (logs, replenishment, SPC) now applies to pre-
    treatment baths equally

Tier 3 — Business / revenue:

- T3.1 Customer-specific price lists (fp.customer.price.list)
  - Per (customer, coating_config) with unit_price + basis (per_part /
    sqin / sqft / lb)
  - effective_from / effective_to for annual contract pricing
  - min_quantity for volume breaks (cheapest price at requested qty wins)
  - _find_price() helper resolves active entry by date + qty
  - Direct Order wizard auto-fills unit_price on (partner, coating, qty)
    change unless operator has typed an override
  - Configurator menu → Customer Price Lists

- T3.2 Quote win/loss tracking (fp.quote.configurator)
  - State values: draft → confirmed (won) / lost / expired / cancelled
  - lost_reason selection (price / lead_time / tech / spec_mismatch /
    no_bid / no_response / competitor / other) + lost_competitor_name
    + lost_details text
  - Action buttons: Mark as Lost (requires reason), Mark as Expired
  - won_date auto-set on SO creation; lost_date auto-set on mark_lost
  - New "Win / Loss" tab on configurator form

- T3.3 Actuals vs. quoted margin (mrp.production)
  - Computed monetary fields: x_fc_consumables_cost, x_fc_labour_cost,
    x_fc_actual_cost, x_fc_quoted_revenue, x_fc_margin_actual,
    x_fc_margin_pct
  - Labour = sum(WO duration × workcentre cost_hour)
  - Revenue = SO amount_untaxed via mo.origin lookup
  - New "Job Costing" group on MO form with badge-coloured margin

- T3.4 Job consumables tracking (fp.job.consumption)
  - One row per consumable event (bath replenisher, masking tape, PPE,
    chemistry): product, qty, uom, unit_cost (snapshot), total_cost,
    source, optional workorder link
  - One2many x_fc_consumption_ids on mrp.production
  - "Consumables" stat button on MO → filtered list

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
This commit is contained in:
gsinghpal
2026-04-16 23:55:22 -04:00
parent d3dd6376a6
commit 6658544f85
30 changed files with 1098 additions and 15 deletions

View File

@@ -15,4 +15,5 @@ from . import fp_bath_parameter
from . import fp_bath_replenishment_rule
from . import fp_process_node
from . import fp_rack
from . import fp_operator_certification
from . import res_company

View File

@@ -144,8 +144,17 @@ class FpBathReplenishmentSuggestion(models.Model):
)
applied_at = fields.Datetime(readonly=True)
applied_by_id = fields.Many2one('res.users', readonly=True)
charged_to_mo_ref = fields.Char(
string='Charged to MO',
help='Manufacturing order this replenishment was charged against '
'(for job costing). Blank = unassigned.',
)
def action_apply(self):
"""Mark applied + log to bath chatter. A follow-up JobConsumption
record can be created by `action_apply_and_charge()` to attribute
cost to a specific MO.
"""
for rec in self:
rec.write({
'state': 'applied',

View File

@@ -0,0 +1,117 @@
# -*- coding: utf-8 -*-
# Copyright 2026 Nexa Systems Inc.
# License OPL-1 (Odoo Proprietary License v1.0)
# Part of the Fusion Plating product family.
from odoo import api, fields, models, _
class FpOperatorCertification(models.Model):
"""A signed-off training record that certifies an operator on a
specific process type.
Used to gate shop-floor work orders: an operator cannot start a
plating WO unless they hold a current (non-expired) certification
for that process.
"""
_name = 'fp.operator.certification'
_description = 'Fusion Plating — Operator Certification'
_inherit = ['mail.thread', 'mail.activity.mixin']
_order = 'employee_id, process_type_id'
name = fields.Char(
string='Certification Ref',
compute='_compute_name', store=True,
)
employee_id = fields.Many2one(
'hr.employee', string='Operator', required=True,
ondelete='cascade', tracking=True,
)
process_type_id = fields.Many2one(
'fusion.plating.process.type', string='Process Type',
required=True, ondelete='restrict', tracking=True,
)
issued_date = fields.Date(
string='Issued', default=fields.Date.today, required=True,
)
expires_date = fields.Date(
string='Expires',
help='Blank = no expiry. Set a date for re-certification tracking.',
)
issued_by_id = fields.Many2one(
'res.users', string='Certified By', default=lambda self: self.env.user,
)
training_record_attachment_id = fields.Many2one(
'ir.attachment', string='Training Record',
)
notes = fields.Text(string='Notes')
state = fields.Selection(
[('active', 'Active'),
('expired', 'Expired'),
('revoked', 'Revoked')],
string='Status', default='active', required=True,
compute='_compute_state', store=True, readonly=False, tracking=True,
)
revoked_reason = fields.Text(string='Revoked Reason')
_sql_constraints = [
('fp_operator_cert_unique',
'unique(employee_id, process_type_id, state)',
'An operator cannot hold two active certifications for the same process.'),
]
@api.depends('employee_id', 'process_type_id')
def _compute_name(self):
for rec in self:
if rec.employee_id and rec.process_type_id:
rec.name = f'{rec.employee_id.name} / {rec.process_type_id.name}'
else:
rec.name = ''
@api.depends('expires_date')
def _compute_state(self):
today = fields.Date.today()
for rec in self:
if rec.state == 'revoked':
continue
if rec.expires_date and rec.expires_date < today:
rec.state = 'expired'
elif rec.state != 'active':
rec.state = 'active'
def action_revoke(self):
for rec in self:
rec.state = 'revoked'
rec.message_post(body=_('Certification revoked.'))
@api.model
def has_active_cert(self, employee_id, process_type_id):
"""Utility — True if this employee holds a current certification
for this process type (or one of its ancestors in the category tree).
"""
if not employee_id or not process_type_id:
return False
return bool(self.search_count([
('employee_id', '=', employee_id),
('process_type_id', '=', process_type_id),
('state', '=', 'active'),
]))
class HrEmployee(models.Model):
_inherit = 'hr.employee'
x_fc_certification_ids = fields.One2many(
'fp.operator.certification', 'employee_id',
string='Plating Certifications',
)
x_fc_certified_process_ids = fields.Many2many(
'fusion.plating.process.type', compute='_compute_certified_processes',
string='Certified Processes',
)
@api.depends('x_fc_certification_ids.state', 'x_fc_certification_ids.process_type_id')
def _compute_certified_processes(self):
for emp in self:
active = emp.x_fc_certification_ids.filtered(lambda c: c.state == 'active')
emp.x_fc_certified_process_ids = active.mapped('process_type_id')

View File

@@ -39,6 +39,20 @@ class FpProcessType(models.Model):
required=True,
ondelete='restrict',
)
process_family = fields.Selection(
[('pre_treatment', 'Pre-Treatment'),
('plating', 'Plating'),
('post_treatment', 'Post-Treatment'),
('bake', 'Hydrogen Bake / Heat Treat'),
('strip', 'Strip'),
('passivation', 'Passivation'),
('masking', 'Masking / De-masking'),
('inspection', 'Inspection / QC')],
string='Family', default='plating', required=True, tracking=True,
help='High-level grouping used to filter baths and plan routings. '
'Pre-treatments (alkaline clean, acid etch, zincate) should be '
'tracked as full baths with their own chemistry logs.',
)
sequence = fields.Integer(
string='Sequence',
default=10,