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feat(plating): QC gate + mobile checklist + Fischerscope thickness capture

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Phase 1 — Backend QC gate (bridge_mrp)
* fp.qc.checklist.template / .line — per-customer checklist definitions
* fusion.plating.quality.check / .line — per-MO instances walked by inspectors
* res.partner.x_fc_requires_qc + x_fc_qc_template_id toggles policy per customer
* mrp.production.button_mark_done blocks close until QC passes (plus optional
  thickness-readings + thickness-PDF gates on aerospace templates)
* Auto-spawns the QC on MO confirm from the customer's resolved template
* Fischerscope XDAL 600 PDF parser auto-extracts NiP / Ni% / P% readings on upload
* fp.thickness.reading gains quality_check_id + auto_extracted

Phase 2 — Mobile QC checklist (OWL client action)
* fp_qc_checklist registered under registry.category("actions")
* Reuses shopfloor design tokens (_fp_shopfloor_tokens.scss) — 48 px touch
  targets, shadow-based elevation, three-tier contrast, light + dark bundles
* Per-line pass/fail/N/A with numeric value range, mandatory photo, notes
* Fischerscope PDF drop-zone → server-side pdftotext parse
* Sign-off bar with pass / fail / rework actions

Phase 3 — Admin config
* Starter global default + aerospace/Nadcap templates seeded
* Plating → Configuration → QC Checklist Templates (manager-only)
* Plating → Quality → Quality Checks menu
* "Plating Documents" tab on res.partner gains the QC toggle + template picker
* MO form smart button opens the active QC in the mobile checklist

Gap fixes
* Scanner handles FP-QC:<ref> and FP-MO:<name> — launches the checklist
  directly on the tablet
* action_spawn_retry clones a fresh QC from a failed one so rework doesn't
  need a new MO

All 12 models / routes / gates smoke + E2E tested: 24 assertions pass.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
This commit is contained in:
gsinghpal
2026-04-21 00:15:58 -04:00
parent 4d6095cd2a
commit e86d897bce
21 changed files with 3210 additions and 1 deletions
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fusion_plating/fusion_plating_bridge_mrp/data/fp_qc_data.xml Normal file
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<?xml version="1.0" encoding="utf-8"?>
<!--
Copyright 2026 Nexa Systems Inc.
License OPL-1 (Odoo Proprietary License v1.0)
Part of the Fusion Plating product family.
Sequence for QC checks + a starter default template so QC works
out of the box for any customer that has x_fc_requires_qc=True
but no per-customer template yet.
-->
<odoo noupdate="1">
<!-- ===== Sequence ===== -->
<record id="seq_fp_quality_check" model="ir.sequence">
<field name="name">Fusion Plating: Quality Check</field>
<field name="code">fusion.plating.quality.check</field>
<field name="prefix">QC/%(year)s/</field>
<field name="padding">4</field>
<field name="company_id" eval="False"/>
</record>
<!-- ===== Default checklist template (global — partner_id blank) =====
sequence=5 so it wins over any other global template when
resolve_for_partner falls back from a missing per-customer match. -->
<record id="qc_template_default" model="fp.qc.checklist.template">
<field name="name">Standard Plating QC</field>
<field name="sequence">5</field>
<field name="active">True</field>
<field name="require_inspector_signoff">True</field>
<field name="require_thickness_readings">False</field>
<field name="require_thickness_report_pdf">False</field>
</record>
<record id="qc_tpl_line_visual" model="fp.qc.checklist.template.line">
<field name="template_id" ref="qc_template_default"/>
<field name="sequence">10</field>
<field name="name">Visual — no pits, burns, or bare spots</field>
<field name="description">Examine the entire plated surface under shop lighting. Look for pits, burns, dewetting, bare spots, or rough texture. Reject if any defect is visible to the naked eye.</field>
<field name="check_type">visual</field>
<field name="required">True</field>
</record>
<record id="qc_tpl_line_colour" model="fp.qc.checklist.template.line">
<field name="template_id" ref="qc_template_default"/>
<field name="sequence">20</field>
<field name="name">Colour — uniform finish across part</field>
<field name="description">Finish should be uniform with no streaking, blotching, or dull-vs-bright zones. Compare against the customer colour sample if one is on file.</field>
<field name="check_type">visual</field>
<field name="required">True</field>
</record>
<record id="qc_tpl_line_adhesion" model="fp.qc.checklist.template.line">
<field name="template_id" ref="qc_template_default"/>
<field name="sequence">30</field>
<field name="name">Adhesion — tape test pass</field>
<field name="description">Apply tape to an inconspicuous area, press firmly for 3 seconds, pull at 90°. No flaking permitted.</field>
<field name="check_type">adhesion</field>
<field name="required">True</field>
</record>
<record id="qc_tpl_line_masking" model="fp.qc.checklist.template.line">
<field name="template_id" ref="qc_template_default"/>
<field name="sequence">40</field>
<field name="name">Masking — no plating in masked zones</field>
<field name="description">Areas that were masked per customer print must be free of plating deposit. Light staining acceptable; build-up is not.</field>
<field name="check_type">visual</field>
<field name="required">True</field>
</record>
<record id="qc_tpl_line_quantity" model="fp.qc.checklist.template.line">
<field name="template_id" ref="qc_template_default"/>
<field name="sequence">50</field>
<field name="name">Quantity — matches WO count</field>
<field name="description">Count the parts. Must equal the WO quantity minus any documented rework/scrap.</field>
<field name="check_type">functional</field>
<field name="required">True</field>
</record>
<record id="qc_tpl_line_packaging" model="fp.qc.checklist.template.line">
<field name="template_id" ref="qc_template_default"/>
<field name="sequence">60</field>
<field name="name">Packaging — parts protected for shipping</field>
<field name="description">Parts individually bagged / padded, no direct metal-on-metal contact that could scratch the finish in transit.</field>
<field name="check_type">visual</field>
<field name="required">False</field>
</record>
<!-- ===== Aerospace checklist (stricter — used as a starter for
Nadcap customers; admin copies and reassigns to partner) ===== -->
<record id="qc_template_aerospace" model="fp.qc.checklist.template">
<field name="name">Aerospace / Nadcap QC</field>
<field name="sequence">100</field>
<field name="active">True</field>
<field name="require_inspector_signoff">True</field>
<field name="require_thickness_readings">True</field>
<field name="require_thickness_report_pdf">True</field>
</record>
<record id="qc_tpl_aero_visual" model="fp.qc.checklist.template.line">
<field name="template_id" ref="qc_template_aerospace"/>
<field name="sequence">10</field>
<field name="name">Visual — 10× loupe, no discontinuities</field>
<field name="description">Inspect under 10× magnification. Reject any pit, crack, inclusion, or discontinuity visible at that power.</field>
<field name="check_type">visual</field>
<field name="required">True</field>
<field name="requires_photo">True</field>
</record>
<record id="qc_tpl_aero_thickness_1" model="fp.qc.checklist.template.line">
<field name="template_id" ref="qc_template_aerospace"/>
<field name="sequence">20</field>
<field name="name">Thickness — Fischerscope reading #1</field>
<field name="description">Fischerscope XDAL 600 XRF measurement at primary inspection point. Value must fall inside the customer spec range. Record the NiP mils reading.</field>
<field name="check_type">thickness</field>
<field name="required">True</field>
<field name="requires_value">True</field>
<field name="value_uom">mils</field>
</record>
<record id="qc_tpl_aero_thickness_2" model="fp.qc.checklist.template.line">
<field name="template_id" ref="qc_template_aerospace"/>
<field name="sequence">30</field>
<field name="name">Thickness — Fischerscope reading #2</field>
<field name="description">Second XRF point — per customer print's secondary inspection location.</field>
<field name="check_type">thickness</field>
<field name="required">True</field>
<field name="requires_value">True</field>
<field name="value_uom">mils</field>
</record>
<record id="qc_tpl_aero_thickness_3" model="fp.qc.checklist.template.line">
<field name="template_id" ref="qc_template_aerospace"/>
<field name="sequence">40</field>
<field name="name">Thickness — Fischerscope reading #3</field>
<field name="description">Third XRF point — per customer print's tertiary inspection location.</field>
<field name="check_type">thickness</field>
<field name="required">True</field>
<field name="requires_value">True</field>
<field name="value_uom">mils</field>
</record>
<record id="qc_tpl_aero_adhesion" model="fp.qc.checklist.template.line">
<field name="template_id" ref="qc_template_aerospace"/>
<field name="sequence">50</field>
<field name="name">Adhesion — ASTM B571 tape test</field>
<field name="description">Apply ASTM B571 tape to freshly-scribed area, remove at 90° per standard. No flaking of plating permitted.</field>
<field name="check_type">adhesion</field>
<field name="required">True</field>
</record>
<record id="qc_tpl_aero_dimensional" model="fp.qc.checklist.template.line">
<field name="template_id" ref="qc_template_aerospace"/>
<field name="sequence">60</field>
<field name="name">Dimensional — critical feature verification</field>
<field name="description">Caliper / mic any feature marked critical on the customer print. Confirm plating did not push dimensions out of tolerance.</field>
<field name="check_type">dimensional</field>
<field name="required">True</field>
<field name="requires_value">False</field>
</record>
</odoo>