Commit Graph

7 Commits

Author SHA1 Message Date
gsinghpal
11837ed4f5 fix(plating): Manager Desk premature-advance + 6 workflow enforcement gates
**1. Manager Desk: WO no longer jumps to "In Progress" on partial setup**

User-reported bug: when the manager picked a worker, the WO immediately
left the "Unassigned" column even though the bath/tank (or oven, rack,
masking material) wasn't set yet. Worker would see a half-set job in
their queue and couldn't start it.

Fix:
- New compute `mrp.workorder.x_fc_is_release_ready` — True only when
  every field button_start would block on is filled in.
- Companion `x_fc_missing_for_release` — comma-list of what's still
  missing (used by the UI as a hint chip).
- Manager controller swaps the column filter from
  `assigned_user_id == False` to `is_release_ready == False`.
- A WO stays in "Setup Pending" (formerly Unassigned) until BOTH
  worker + per-kind equipment are set; only then does it move to
  "In Progress".

**Manager Desk template + SCSS**

The user also said "the manager doesn't know what task they're
assigning". WO row now shows:
  • Colour-coded WO-kind badge (wet=blue, bake=red, mask=yellow,
    rack=grey, inspect=green)
  • Required-role icon + name
  • Bath / oven / rack / masking-material chips (whatever's set)
  • Yellow "Needs: ..." chip listing what's still missing
  • Tank picker only shows for wet WOs (no point on a mask WO)
  • Open-WO button to drill into the form for advanced edits

**2. Six enforcement gates patched (without breaking the workflow)**

Each gate fires AFTER the manager sets up the WO and the operator
hits Start/Finish — never on create — so the manager → worker → run
flow stays intact.

| # | Gate | Where |
|---|---|---|
| a | SO confirm requires `client_order_ref` (or x_fc_po_number) | sale_order.action_confirm |
| b | Cert issue requires thickness readings (when partner.x_fc_strict_thickness_required) | fp_certificate.action_issue |
| c | Delivery start_route requires assigned_driver_id | fp_delivery.action_start_route |
| d | Bath log create/save requires line_ids (no empty logs) | fp_bath_log create + @api.constrains |
| e | Quality hold: hold_reason + description now `required=True` | fp_quality_hold field schema |
| f | Receiving accept blocks qty mismatch (manager override allowed + logged) | fp_receiving.action_accept |

New partner flag `x_fc_strict_thickness_required` so commercial
customers don't get blocked but aerospace customers do.

**Verified** via `scripts/fp_enforcement_audit.py`: 18/22 ENFORCED
(2 "GAPS" + 2 "ERRs" are all test artifacts — admin bypass + NOT NULL
fires before my custom check; real gates are correct).

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-04-19 12:54:00 -04:00
gsinghpal
db8b79d22e feat(plating): close 6 compliance gaps from required-fields audit
Following the workforce-E2E + required-fields audit, ship the first 6
high-priority gates so critical workflow + compliance fields can no
longer be left empty by accident.

**1. Invoice payment terms (account.move)**
- create() now auto-inherits `invoice_payment_term_id` from
  partner.property_payment_term_id when missing
- action_post() raises UserError if still missing — accountant must
  pick one before posting (prevents silent "immediate" due-date)

**2. MO facility (mrp.production)**
- action_confirm() auto-derives `x_fc_facility_id` if unset, in order:
  SO override → res.company.x_fc_default_facility_id → first active
  facility — then HARD GATES: raises UserError if still empty.
  Without facility every downstream record (WO, batch, bath log,
  cert) is missing the "where" half of the audit trail.

**3. WO facility (mrp.workorder)**
- Switched `x_fc_facility_id` from related (workcenter only) to a
  proper compute that falls back to production_id.x_fc_facility_id.
  Stub workcenters auto-created from process node names usually have
  no facility — the MO always does (from #2 above).

**4. Thickness reading calibration_std (fp.thickness.reading)**
- `calibration_std_ref` is now `required=True` with sensible default
  ("NiP/Al STD SET SN 100174568"). Nadcap mandates which calibration
  standard the gauge was checked against — without it the cert
  data has no chain back to a metrology record.

**5. Delivery POD gate (fusion.plating.delivery)**
- action_mark_delivered() raises UserError if no `pod_id`. Driver
  must capture POD on the iPad (recipient signature + photos +
  notes) BEFORE marking delivered. Without POD there's no signed
  receipt to back the invoice or defend a delivery dispute.

**6. Certificate spec_reference gate (fp.certificate)**
- action_issue() raises UserError if no `spec_reference`. The cert
  ATTESTS to a spec — leaving it blank produces a piece of paper
  that AS9100 / Nadcap auditors will (rightfully) reject.

**Simulator updated**: scripts/fp_e2e_workforce.py
- Sets net-30 on the test customer + ensures a default facility
- New PHASE 4c: 5 negative tests (one per new gate), each wrapped
  in a SAVEPOINT so SQL constraint violations don't abort the txn
- Driver now creates POD on iPad BEFORE marking delivered

**Final E2E**: 48 PASS / 2 WARN / 0 FAIL out of 50 checks.
The 2 remaining WARNs (bake-window auto-create, first-piece gate)
are expected behaviour — both are coating-driven and the test
coating intentionally doesn't trigger them.

All 7 negative tests now pass:
  ✓ Test 1: WO start without operator → blocked
  ✓ Test 2: WO start on wet WO without bath/tank → blocked
  ✓ Test 3: MO confirm without facility → blocked
  ✓ Test 4: Cert issue without spec_reference → blocked
  ✓ Test 5: Delivery delivered without POD → blocked
  ✓ Test 6: Invoice post without payment terms → blocked
  ✓ Test 7: Thickness reading without cal std → blocked (DB NOT NULL)

Audit script (scripts/fp_required_fields_audit.py) committed too —
it's the diagnostic that surfaced these gaps and can be re-run to
catch new ones.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-04-19 10:07:00 -04:00
gsinghpal
6c4ff7751f feat(plating): comprehensive timezone fix across dashboards/PDFs/emails
Database stores datetimes naive-UTC, but the dashboards and emails were
showing UTC strings to users in EST/EDT — making 9pm Toronto look like 1am
the next day. Adds a single helper module + auto-detection on install.

Core changes (fusion_plating):
- New fp_tz.py helper: fp_user_tz, fp_format, fp_isoformat_utc, fp_time_ago
  Resolves user.tz → company.x_fc_default_tz → UTC.
- res.company.x_fc_default_tz Selection (full pytz IANA list)
- res.config.settings exposes the company tz under a new "Regional
  Settings" block in Settings > Fusion Plating
- post_init_hook auto-populates the tz on first install: tries admin
  user → server /etc/timezone → America/Toronto fallback
- fp_process_node._to_dict now sends create_date/write_date as ISO with
  explicit +00:00 marker so JS new Date() parses it as UTC and the
  recipe tree editor's "time ago" math works correctly

Shop-floor controllers:
- shopfloor_controller.py: every fields.Datetime.to_string() and naive
  .strftime() swapped for fp_format(env, ...) — due_at, bake times,
  last_log_date, gates, server_time all now in user's tz
- _time_ago() removed; replaced with fp_time_ago helper which compares
  tz-aware datetimes (the local one was naive-vs-naive and could be
  off by hours)
- manager_controller.py date_planned: str(...)[:10] slice replaced
  with fp_format MM/DD in user's tz

Notifications + reports:
- mail_template_data.xml: 5 .strftime() calls in body_html → babel
  format_datetime / format_date with tz=(user.tz or company tz)
- report_fp_job_traveller.xml: rec.received_date (Datetime) gets
  t-options="{'widget':'datetime'}" so Odoo's QWeb renders in user tz

Settings view layout:
- fusion_plating now owns the Settings page "Fusion Plating" app shell
- fusion_plating_certificates xpaths into it instead of redefining
  (prevents app-name collision)

Verified on odoo-entech (LXC 111): post_init_hook detects
America/Toronto from /etc/timezone, MO date_start 2026-04-17 05:28 UTC
correctly displays as 2026-04-17 01:28 EDT.

Module versions bumped: fusion_plating 19.0.3.0.0,
fusion_plating_shopfloor 19.0.9.0.0, plus certificates / notifications /
reports → 19.0.3.0.0.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-04-18 21:03:02 -04:00
gsinghpal
28dd7fdd76 feat(certificates): per-customer document preferences (CHUNK 1/4)
Customers can now pick which shipping-time documents they actually want
instead of the shop remembering it per account. Four booleans on
res.partner (only shown on companies, not contacts):

  x_fc_send_coc              (default True)  Certificate of Conformance
  x_fc_send_thickness_report (default True)  Thickness readings
  x_fc_send_packing_slip     (default True)  Packing slip PDF
  x_fc_send_bol              (default False) Bill of Lading

Surfaced in a "Plating Documents" page on the customer form.

Two downstream gates:

1. fp.notification.template._collect_attachments() now reads the flags
   when attaching CoC / thickness / packing / BoL PDFs to the shipping
   confirmation email. Flags missing on the partner (e.g. legacy
   customers) fall back to the original defaults so nothing regresses.

2. mrp.production.button_mark_done() only auto-creates the quality
   documents the customer wants. A customer that unchecks both CoC and
   thickness gets zero certs auto-generated — shop can still create
   them manually if needed.

Note: today a standalone thickness-only report template doesn't exist,
so when a customer asks for thickness only (CoC off, thickness on) the
dispatcher still attaches the CoC PDF (which carries thickness data)
but with CoC creation gated off. A dedicated thickness-only template
is a follow-up.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-04-17 19:54:54 -04:00
gsinghpal
a623c6684d fix(fusion_plating): bug review fixes + progress/net-terms invoicing + formal CoC rebuild
Bug review fixes (found by code review + live QWeb error):
- report_fp_sale.xml: product_uom → product_uom_id (Odoo 19 renamed;
  was raising KeyError during PDF render, blocking all sale-order prints)
- mrp_production.button_mark_done: add idempotency guard on delivery
  auto-create (was duplicating on every re-close)
- fp.certificate._compute_batch_ids: use empty recordset instead of
  False for Many2many computed fields
- fp_notification_template._collect_attachments: collapse attach_quotation
  + attach_sale_order into a single render so email doesn't double-attach
  the same PDF
- fp.operator.certification: SQL unique on computed state was unreliable;
  added explicit `revoked` boolean, made state pure-compute, replaced
  SQL constraint with @api.constrains that checks active-only uniqueness;
  has_active_cert now reads revoked + expires_date directly (no stale
  stored state between nightly recomputes)

Two missing invoice strategies implemented + 1 pre-existing deposit bug fix:
- Progress Billing: new x_fc_progress_initial_percent field on sale.order;
  _create_progress_initial_invoice bills the configured % on SO confirm
  via down-payment wizard, _create_final_balance_invoice bills the
  remainder on delivery
- Net Terms: no invoice on confirm; full invoice auto-created when
  fusion.plating.delivery.action_mark_delivered fires
- Fix for deposit (pre-existing, silent): sale.advance.payment.inv
  reads active_ids at wizard-create time, not on create_invoices();
  context was being set on the wrong call, so every deposit attempt
  raised "Expected singleton" and message-posted to chatter instead
  of actually invoicing
- New fusion_plating_invoicing/models/fp_delivery.py hooks
  action_mark_delivered to dispatch final invoice for progress/net_terms
- fp.direct.order.wizard + SO form surface the progress_initial_percent
  field (conditional on strategy)

Report styling cleanup:
- Hide DISCOUNT column from sale + invoice landscape reports unless at
  least one line has a non-zero discount; colspan auto-adjusts
- Replace hardcoded #0066a1 in all reports with company.primary_color
  driven by doc.company_id → company → user.company_id fallback chain,
  with #1d1f1e as ultimate fallback; new .fp-header-primary class
  exposes the colour for inline section headers (CARGO DESCRIPTION,
  PAYMENT DETAILS, OPERATOR SIGN-OFF, etc.) so they retint with the
  company theme without template edits

Certificate of Conformance — formal ENTECH-style rebuild:
- New res.company fields: x_fc_owner_user_id (default signer, sig from
  hr.employee.signature), x_fc_coc_signature_override (manual upload),
  x_fc_{nadcap,as9100,cgp}_logo + _active toggles for accreditation
  badges
- New res.config.settings section "Fusion Plating" exposing the above
  as configurable blocks; manager-only menu under Configuration →
  Fusion Plating Settings
- New fp.certificate fields: nc_quantity, customer_job_no,
  contact_partner_id (child contact for Name / Email / Phone block)
- New report_coc_en + report_coc_fr templates (primary): custom header
  (company contact | accreditations | company logo), bilingual labels
  per variant, customer info block with customer logo, 3-column cert
  info table, 6-column line-item table (Part # | Process | Customer
  PO | Shipped | NC Qty | Customer Job No.), signature image + bordered
  certification statement, footer "Fusion Plating by Nexa Systems"
- Legacy report_coc + report_coc_portrait kept for existing portal-job
  bindings (no behaviour change)

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-04-17 01:18:22 -04:00
gsinghpal
6658544f85 feat(fusion_plating): Tier 2 (quality + audit) and Tier 3 (business) features
Tier 2 — Quality & audit readiness:

- T2.1 SPC on thickness readings (fp.certificate)
  - spec_min_mils / spec_max_mils auto-pulled from coating config on create
  - Computed: std_dev_mils, min/max, cpk, cpk_status (incapable/marginal/
    capable/excellent/insufficient)
  - Western Electric trend rules (rule 1: any point beyond 3σ; rule 4:
    8 consecutive on one side of mean) → trend_alert + explanation
  - New SPC group on certificate form with badge-coloured indicators

- T2.2 Operator certification enforcement (fp.operator.certification)
  - Per (employee, process_type) records with issued/expires dates,
    training record attachment, revocation workflow
  - State auto-computed: active → expired when date passes
  - MrpWorkorder.button_start() blocks with UserError if current user's
    linked hr.employee lacks an active cert for the bath's process_type
  - Managers bypass the check; expiring-soon filter in search view
  - HR Employee form: "Plating Certifications" tab

- T2.3 Material traceability chain
  - fusion.plating.batch.workorder_id (new Many2one) + production_id
    (related through WO) for full chain
  - fp.certificate gets computed batch_ids / bath_ids / batch_count
  - "Batches" stat button → list of batches used for this cert's MO,
    with their chemistry logs intact

- T2.4 Pre-treatment as first-class baths
  - process_family selection on fusion.plating.process.type
    (pre_treatment / plating / post_treatment / bake / strip / passivation /
    masking / inspection)
  - Bath search view: Pre-Treatments / Plating / Post-Treatments / Strip
    quick filters
  - Existing bath infra (logs, replenishment, SPC) now applies to pre-
    treatment baths equally

Tier 3 — Business / revenue:

- T3.1 Customer-specific price lists (fp.customer.price.list)
  - Per (customer, coating_config) with unit_price + basis (per_part /
    sqin / sqft / lb)
  - effective_from / effective_to for annual contract pricing
  - min_quantity for volume breaks (cheapest price at requested qty wins)
  - _find_price() helper resolves active entry by date + qty
  - Direct Order wizard auto-fills unit_price on (partner, coating, qty)
    change unless operator has typed an override
  - Configurator menu → Customer Price Lists

- T3.2 Quote win/loss tracking (fp.quote.configurator)
  - State values: draft → confirmed (won) / lost / expired / cancelled
  - lost_reason selection (price / lead_time / tech / spec_mismatch /
    no_bid / no_response / competitor / other) + lost_competitor_name
    + lost_details text
  - Action buttons: Mark as Lost (requires reason), Mark as Expired
  - won_date auto-set on SO creation; lost_date auto-set on mark_lost
  - New "Win / Loss" tab on configurator form

- T3.3 Actuals vs. quoted margin (mrp.production)
  - Computed monetary fields: x_fc_consumables_cost, x_fc_labour_cost,
    x_fc_actual_cost, x_fc_quoted_revenue, x_fc_margin_actual,
    x_fc_margin_pct
  - Labour = sum(WO duration × workcentre cost_hour)
  - Revenue = SO amount_untaxed via mo.origin lookup
  - New "Job Costing" group on MO form with badge-coloured margin

- T3.4 Job consumables tracking (fp.job.consumption)
  - One row per consumable event (bath replenisher, masking tape, PPE,
    chemistry): product, qty, uom, unit_cost (snapshot), total_cost,
    source, optional workorder link
  - One2many x_fc_consumption_ids on mrp.production
  - "Consumables" stat button on MO → filtered list

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-04-16 23:55:22 -04:00
gsinghpal
7c7ef06057 folder rename 2026-04-16 20:53:53 -04:00