Fusion Plating: Quality Check
fusion.plating.quality.check
QC/%(year)s/
4
Standard Plating QC
5
True
True
False
False
10
Visual — no pits, burns, or bare spots
Examine the entire plated surface under shop lighting. Look for pits, burns, dewetting, bare spots, or rough texture. Reject if any defect is visible to the naked eye.
visual
True
20
Colour — uniform finish across part
Finish should be uniform with no streaking, blotching, or dull-vs-bright zones. Compare against the customer colour sample if one is on file.
visual
True
30
Adhesion — tape test pass
Apply tape to an inconspicuous area, press firmly for 3 seconds, pull at 90°. No flaking permitted.
adhesion
True
40
Masking — no plating in masked zones
Areas that were masked per customer print must be free of plating deposit. Light staining acceptable; build-up is not.
visual
True
50
Quantity — matches WO count
Count the parts. Must equal the WO quantity minus any documented rework/scrap.
functional
True
60
Packaging — parts protected for shipping
Parts individually bagged / padded, no direct metal-on-metal contact that could scratch the finish in transit.
visual
False
Aerospace / Nadcap QC
100
True
True
True
True
10
Visual — 10× loupe, no discontinuities
Inspect under 10× magnification. Reject any pit, crack, inclusion, or discontinuity visible at that power.
visual
True
True
20
Thickness — Fischerscope reading #1
Fischerscope XDAL 600 XRF measurement at primary inspection point. Value must fall inside the customer spec range. Record the NiP mils reading.
thickness
True
True
mils
30
Thickness — Fischerscope reading #2
Second XRF point — per customer print's secondary inspection location.
thickness
True
True
mils
40
Thickness — Fischerscope reading #3
Third XRF point — per customer print's tertiary inspection location.
thickness
True
True
mils
50
Adhesion — ASTM B571 tape test
Apply ASTM B571 tape to freshly-scribed area, remove at 90° per standard. No flaking of plating permitted.
adhesion
True
60
Dimensional — critical feature verification
Caliper / mic any feature marked critical on the customer print. Confirm plating did not push dimensions out of tolerance.
dimensional
True
False