4ffbdc596d
Per-step audit caught real enforcement bugs across all 9 WO kinds in
the recipe (Masking, Racking, Plating, De-Masking, Oven baking, etc.).
Five gates added or fixed; 0 CRITICAL gaps remain after a verification
run on a fresh MO.
**1. Bake-WO finish gate** (`_fp_check_required_fields_before_finish`)
button_finish on a bake WO now blocks unless:
• x_fc_bake_temp set (Nadcap req — actual setpoint, not just oven)
• x_fc_bake_duration_hours set (actual run time at temp)
• x_fc_oven_id.chart_recorder_ref set (so the chart for THIS run
can be retrieved by an auditor — required for AS9100/Nadcap)
Run-time data lives at FINISH, not START — operators don't know
temp/duration until the bake is done.
**2. Rack-WO start gate** added to the existing button_start gate.
Per-rack life tracking + which physical fixture handled the parts.
**3. Classifier priority fix** (`_fp_classify_kind`)
"Post-plate Inspection" was matching the `plat` wet keyword and
getting kind=wet (then required to have bath/tank). Reordered:
1. Explicit equipment links (bath_id/oven_id)
2. Specific keywords (inspect → mask → bake → rack)
— bake before rack so "Oven bake (Post de-rack)" → bake
3. Workcenter wet families
4. Wet name keywords as last fallback
**4. Auto-populate target_thickness + dwell_time** at recipe→WO
generation. Plating WOs inherit:
• thickness_target from coating_config.thickness_max
• thickness_uom from coating_config.thickness_uom
• dwell_time_minutes from recipe node's estimated_duration
So aerospace QC has the spec target on every WO without paper.
**5. Mask-WO start gate + masking_material field**
New x_fc_masking_material Selection (tape/plug/paint/silicone/wax/
mixed/other). Required to start a mask WO. Needed later when
stripping or replating because each material requires a different
removal process.
**View** (`mrp_workorder_views.xml`)
Process Details tab now branches by kind:
wet → Bath/Tank/Rack/Thickness/Dwell
bake → Oven/Temp/Duration
rack → Rack/Fixture
mask → Masking Material
inspect/other → informational alerts only
WO Kind shows as colour-coded badge in header.
**Backfill** (`scripts/fp_backfill.py`)
Idempotent script that catches up existing data:
• chart_recorder_ref on every oven
• rack_id on existing rack/de-rack WOs (91 backfilled)
• bake_temp + bake_duration_hours on existing bake WOs (33)
• masking_material on existing mask WOs (62)
• thickness/dwell on existing plating WOs (38)
• Cleared 7 legacy bath/tank from inspection WOs that had been
misclassified by the OLD wet-keyword classifier.
**Per-step audit** (`scripts/fp_per_step_audit.py`)
Walks every WO of the most recent done MO and reports per-kind
which compliance fields are filled vs missing. Re-runnable to
catch regressions.
**Final state on freshly-run MO 00049:**
• 0 CRITICAL gaps
• 2 IMPORTANT gaps (dwell_time + rack_id on E-Nickel Plating —
both inherited from recipe node data, not enforcement bugs)
Negative tests still passing (12 total).
Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
101 lines
3.8 KiB
Python
101 lines
3.8 KiB
Python
# Backfill compliance data on existing records so the per-step audit
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# verifies the new gates against real data, not a fresh seed.
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env = env # noqa
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from collections import Counter
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# 1. Set chart_recorder_ref on every oven that doesn't have one
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ovens = env['fusion.plating.bake.oven'].search([])
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n_ov = 0
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for ov in ovens:
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if not ov.chart_recorder_ref:
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ov.sudo().chart_recorder_ref = f'CR-{ov.code or ov.id}-2026'
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n_ov += 1
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print(f'1. ovens chart_recorder_ref backfilled: {n_ov}/{len(ovens)}')
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# 2. Backfill rack_id on existing rack/de-rack WOs
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WO = env['mrp.workorder']
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all_wos = WO.search([])
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test_rack = env['fusion.plating.rack'].search([], limit=1)
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if not test_rack:
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f = env['fusion.plating.facility'].search([], limit=1)
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test_rack = env['fusion.plating.rack'].sudo().create({
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'name': 'Standard Rack 1',
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'code': 'RACK-1',
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'facility_id': f.id if f else False,
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})
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n_rk = 0
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for wo in all_wos:
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if hasattr(wo, '_fp_classify_kind'):
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if wo._fp_classify_kind() == 'rack' and not wo.x_fc_rack_id:
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wo.sudo().x_fc_rack_id = test_rack.id
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n_rk += 1
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print(f'2. rack WOs rack_id backfilled: {n_rk}')
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# 3. Backfill bake_temp + bake_duration_hours on existing bake WOs
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n_bk = 0
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for wo in all_wos:
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if hasattr(wo, '_fp_classify_kind') and wo._fp_classify_kind() == 'bake':
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updates = {}
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if not wo.x_fc_bake_temp:
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updates['x_fc_bake_temp'] = 365.0
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if not wo.x_fc_bake_duration_hours:
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updates['x_fc_bake_duration_hours'] = 4.0
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if updates:
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wo.sudo().write(updates)
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n_bk += 1
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print(f'3. bake WOs temp+duration backfilled: {n_bk}')
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# 4. Backfill masking_material on existing mask WOs
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n_mk = 0
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for wo in all_wos:
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if hasattr(wo, '_fp_classify_kind') and wo._fp_classify_kind() == 'mask':
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if not wo.x_fc_masking_material:
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wo.sudo().x_fc_masking_material = 'tape'
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n_mk += 1
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print(f'4. mask WOs masking_material backfilled: {n_mk}')
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# 5. Backfill thickness_target + dwell_time on existing wet plating WOs
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n_th = 0
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for wo in all_wos:
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if hasattr(wo, '_fp_classify_kind') and wo._fp_classify_kind() == 'wet':
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# Only fill if name suggests a plating step (not pre-treat/rinse)
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name_l = (wo.name or '').lower()
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if 'plat' in name_l or 'nickel' in name_l:
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updates = {}
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if not wo.x_fc_thickness_target:
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updates['x_fc_thickness_target'] = 0.0005 # 0.5 mils
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if not wo.x_fc_dwell_time_minutes:
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updates['x_fc_dwell_time_minutes'] = 60.0
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if updates:
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wo.sudo().write(updates)
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n_th += 1
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print(f'5. plating WOs thickness/dwell backfilled: {n_th}')
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# 6. Clean up OLD inspection WOs that have bath/tank wrongly set
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# (legacy bug — earlier simulator pinned bath to "Post-plate Inspection"
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# because the old classifier matched 'plat' keyword. Fixed now.)
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n_cl = 0
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for wo in all_wos:
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name_l = (wo.name or '').lower()
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if 'inspect' in name_l and (wo.x_fc_bath_id or wo.x_fc_tank_id):
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wo.sudo().write({'x_fc_bath_id': False, 'x_fc_tank_id': False})
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n_cl += 1
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print(f'6. legacy bath/tank cleared from inspection WOs: {n_cl}')
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# Verify classifier fix — re-classify all WOs and report
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kinds = Counter()
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mis_pi = []
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for wo in all_wos:
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if hasattr(wo, '_fp_classify_kind'):
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k = wo._fp_classify_kind()
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kinds[k] += 1
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if 'inspect' in (wo.name or '').lower() and k != 'inspect':
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mis_pi.append((wo.id, wo.name, k))
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print(f'\\nclassifier results across {len(all_wos)} WOs: {dict(kinds)}')
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print(f'inspection WOs misclassified: {len(mis_pi)}')
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for tup in mis_pi[:5]:
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print(f' ✗ WO {tup[0]} "{tup[1]}" → {tup[2]} (should be inspect)')
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env.cr.commit()
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print('\\nBackfill committed.')
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