Files
Odoo-Modules/fusion_plating/fusion_plating_shopfloor
gsinghpal bbbd222b89 feat(plating): close 2 workflow gaps surfaced by workforce E2E simulation
Built a comprehensive simulator (scripts/fp_e2e_workforce.py) that
role-plays 10 employees driving an order quote → invoice using real
operator timers (button_start / button_finish with elapsed time.sleep).

Initial run: 31 PASS / 2 WARN / 0 FAIL exposed two gaps that would
hurt a real shop:

**Gap 1 — Thickness readings never reached the CoC**
The Fischerscope readings inspectors take during post-plate inspection
had no path to the CoC. The cert came out empty, useless for AS9100
or aerospace audits.

Fixes:
- New tablet endpoint `/fp/shopfloor/log_thickness_reading` so the
  inspector can record one reading at a time during the inspection WO
  (auto-numbers, defaults the operator, supports microscope image).
- mrp_production._fp_mark_done_post_actions now bulk-links any
  orphan thickness readings (those with production_id=mo.id but no
  certificate_id) to the freshly-created CoC. So inspectors can log
  during inspection AND the cert PDF picks them up automatically.

**Gap 2 — Operator queue leaked other people's work + simulator missed it**
fusion.plating.operator.queue.build_for_user pulled EVERY ready /
in-progress WO regardless of assignment. Tom would see John's masking
WO in his "Up Next" list — bad for aerospace traceability where you
want strict per-operator accountability.

Fix: build_for_user now filters MRP WOs by
`(x_fc_assigned_user_id == user_id OR x_fc_assigned_user_id == False)`.
Operators see their own assigned tasks first, plus any unassigned
tasks anyone can grab. Other operators' assigned WOs no longer leak
through.

Also caught: simulator was using wrong field name on the queue model.
Fixed and added a "queue isolation" check that verifies no operator
sees another operator's assigned WOs.

After fixes: **39 PASS / 2 WARN / 0 FAIL** (out of 41 checks).
Remaining WARNs are both expected behaviour:
  - bake-window auto-create: this coating doesn't require_bake_relief
    (the recipe has an inline Oven step instead)
  - first-piece gate: same — coating-driven, only fires when needed

Areas validated end-to-end:
- quote → SO with PO# carried into client_order_ref
- SO confirm → MO + portal job auto-created
- receiving qty prefill + accept
- 9 WOs generated from recipe + assigned to specific operators
- All 9 WOs ran with real elapsed timers + 17 productivity records
  across 4 distinct operators
- MO done triggers CoC auto-issue with 5 thickness readings linked,
  319 KB rich PDF, customer-slug filename
- Delivery auto-created with prefilled date + driver + CoC link
- Delivery delivered, 2 chain-of-custody entries
- Invoice posted (NOT auto-paid)
- All 5 customer notifications fired (so_confirmed +
  parts_received + mo_complete + shipped + invoice_posted) with
  correct attachments
- Portal job → complete, SO workflow_stage → invoicing
- Chemistry log persisted, operator proficiency tracked

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-04-19 09:30:56 -04:00
..
2026-04-16 20:53:53 -04:00
2026-04-16 20:53:53 -04:00
2026-04-16 20:53:53 -04:00
2026-04-16 20:53:53 -04:00

Fusion Plating — Shop Floor

Tablet / operator ergonomics layer for the fusion_plating core.

Part of the Fusion Plating product family by Nexa Systems Inc. Copyright (c) 2026 Nexa Systems Inc. All rights reserved. Licensed under OPL-1 (Odoo Proprietary License v1.0).

What this module adds

Feature Model
Tablet station registration fusion.plating.shopfloor.station
Bake oven master + chart recorder ref fusion.plating.bake.oven
Hydrogen embrittlement bake-window enforcer fusion.plating.bake.window
First-piece inspection gate fusion.plating.first.piece.gate
Operator next-up queue (transient) fusion.plating.operator.queue

Bake-window enforcer

When a high-strength-steel part exits the plating tank, a clock starts. Customer specification dictates the window (typically 1-4 hours) inside which the relief bake must begin. Missing the window requires scrap or rework — there is no retroactive fix.

The module models this as a first-class entity with:

  • plate_exit_time — clock start
  • window_hours — customer spec
  • bake_required_by — computed deadline
  • stateawaiting_bake -> bake_in_progress -> baked, with missed_window / scrapped exit paths
  • A 5-minute cron that flips records past their deadline to missed_window automatically
  • A kanban board grouped by state with theme-aware status colours

Tablet client

A backend OWL component (Odoo 19 conventions) registered as the fp_shopfloor_tablet client action. It hosts:

  • QR scan input (wedge scanner or on-screen keyboard friendly)
  • Live tank / bath / job preview cards
  • One-tap Start Bake / End Bake buttons
  • Live operator next-up queue

JSON-RPC endpoints (Odoo 19 type='jsonrpc'):

  • POST /fp/shopfloor/scan
  • POST /fp/shopfloor/log_chemistry
  • POST /fp/shopfloor/start_bake
  • POST /fp/shopfloor/end_bake
  • POST /fp/shopfloor/queue

QR code conventions

Prefix Resolves to
FP-TANK:<code> fusion.plating.tank
FP-BATH:<name> fusion.plating.bath
FP-STATION:<code> fusion.plating.shopfloor.station
FP-JOB:<name> fusion.plating.bake.window
FP-OVEN:<code> fusion.plating.bake.oven

Security

Reuses the four core Fusion Plating groups (operator, supervisor, manager, admin) defined in fusion_plating. No new groups, no new privilege block. ACLs are graded operator (read/write logs), supervisor (create), manager (full).

Theme

All styling is theme-aware: CSS custom properties + color-mix() against Bootstrap / Odoo tokens. No hex codes, no media queries — works in light and dark mode out of the box.

Install / update

docker exec odoo-dev-app odoo -d fusion-dev -u fusion_plating_shopfloor --stop-after-init