feat(iot): Sub 7 — per-sensor polling interval + rate-limit + entech seed
Per-sensor override on fp.tank.sensor.poll_interval_minutes with a
company-wide default (res.company.x_fc_default_poll_interval_minutes,
default 30) exposed in Settings → Fusion Plating → IoT. Single
lookup helper _fp_effective_poll_interval_minutes keeps downstream
call sites simple. Read-only poll_interval_display Char ("30 min
(default)" / "15 min (override)") keeps units unambiguous per user
request.
Ingest endpoint /fp/iot/ingest drops readings that arrive inside a
sensor's effective interval, returning {accepted, skipped} so the Pi
agent can log it. Pi-side interval stays its own concern.
Post-init hook seeds 5 small tanks + 20 big tanks (10 active, 10
inactive) with 1 temperature + 1 pH sensor each → 25 tanks, 50
sensors. Idempotent (keyed by tank.code, with_context(active_test=
False)). Opt-in via ir.config_parameter
fusion_plating_iot.seed_entech_tanks = '1' so a fresh install
elsewhere doesn't auto-seed. Flag set on entech today; 27 tanks / 52
sensors now live (2 pilot + 25 seeded).
Smoke on entech: 14/14 assertions pass including idempotency and
rate-limit conditions.
fusion_plating_iot → 19.0.2.0.0
Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
This commit is contained in:
@@ -5,7 +5,7 @@
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{
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'name': 'Fusion Plating — IoT Integration',
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'version': '19.0.1.0.0',
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'version': '19.0.2.0.0',
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'category': 'Manufacturing/Plating',
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'summary': 'Wire physical tank sensors to Fusion Plating — live '
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'temperature / chemistry readings with auto quality holds '
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@@ -51,6 +51,7 @@ Part of the Fusion Plating product family by Nexa Systems Inc.
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'views/fp_tank_sensor_views.xml',
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'views/fp_tank_reading_views.xml',
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'views/fusion_plating_tank_views.xml',
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'views/res_config_settings_views.xml',
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'views/fp_iot_menu.xml',
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],
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'post_init_hook': 'post_init_hook',
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@@ -31,7 +31,7 @@ Returns 200 + `{ok: true, accepted: N}` on success, 401 on auth fail,
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import hmac
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import json
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import logging
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from datetime import datetime, timezone
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from datetime import datetime, timedelta, timezone
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from odoo import http
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from odoo.http import request, Response
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@@ -109,6 +109,7 @@ class FpIotIngestController(http.Controller):
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Sensor = request.env['fp.tank.sensor'].sudo()
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Reading = request.env['fp.tank.reading'].sudo()
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accepted = 0
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skipped_interval = 0
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unknown_serials = []
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for r in readings:
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serial = (r.get('device_serial') or '').strip()
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@@ -122,6 +123,23 @@ class FpIotIngestController(http.Controller):
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value = float(r.get('value'))
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except (TypeError, ValueError):
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continue
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# Sub 7 — per-sensor rate-limit. Drop readings that arrive
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# inside the sensor's effective polling interval so the Pi
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# agent can happily poll every 30 s while the log only
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# retains a row every 15–30 min. Inactive sensors also
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# dropped so disabled tanks don't clutter the log.
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if not sensor.active:
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skipped_interval += 1
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continue
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interval = sensor._fp_effective_poll_interval_minutes()
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if interval > 0 and sensor.last_reading_at:
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read_at = _parse_read_at(r.get('read_at'))
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elapsed = read_at - sensor.last_reading_at
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if elapsed < timedelta(minutes=interval):
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skipped_interval += 1
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continue
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Reading.create({
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'sensor_id': sensor.id,
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'value': value,
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@@ -130,10 +148,11 @@ class FpIotIngestController(http.Controller):
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})
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accepted += 1
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status = 200 if accepted else (404 if unknown_serials else 400)
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status = 200 if (accepted or skipped_interval) else (404 if unknown_serials else 400)
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payload = {
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'ok': accepted > 0,
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'ok': (accepted + skipped_interval) > 0,
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'accepted': accepted,
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'skipped': skipped_interval,
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}
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if unknown_serials:
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payload['unknown_serials'] = unknown_serials
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@@ -23,6 +23,7 @@ _logger = logging.getLogger(__name__)
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def post_init_hook(env):
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_backfill_uuids(env)
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_backfill_sensor_types(env)
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_seed_entech_tanks_and_sensors(env)
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def _backfill_uuids(env):
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@@ -74,3 +75,98 @@ def _backfill_sensor_types(env):
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updated += 1
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_logger.info('fp.tank.sensor: set default sensor_type_id on %d records',
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updated)
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def _seed_entech_tanks_and_sensors(env):
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"""Sub 7 — seed 25 tanks (5 small + 20 big; 10 big inactive) with
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one temperature and one pH sensor each.
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Idempotent: tanks keyed by `code` so re-runs skip existing rows.
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Sensors keyed by (tank_id, parameter_type) so duplicates aren't
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created if the admin added a temp/pH sensor manually after seed.
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Opt-in via system parameter `fusion_plating_iot.seed_entech_tanks`.
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Default False so a fresh install doesn't auto-seed on anyone else.
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Admin sets it to '1' via Settings → Technical → System Parameters
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and re-runs the module upgrade (-u fusion_plating_iot) to trigger.
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"""
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Param = env['ir.config_parameter'].sudo()
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if Param.get_param('fusion_plating_iot.seed_entech_tanks', '0') != '1':
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return
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# with_context(active_test=False) so the idempotency search sees
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# the inactive big tanks and doesn't try to recreate them on re-run.
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Tank = env['fusion.plating.tank'].with_context(active_test=False)
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Sensor = env['fp.tank.sensor'].with_context(active_test=False)
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Parameter = env['fusion.plating.bath.parameter']
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Facility = env['fusion.plating.facility']
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facility = Facility.search([], limit=1)
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if not facility:
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_logger.warning('Sub 7 seed: no fusion.plating.facility found — '
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'skipping tank seed. Create a facility first.')
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return
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temp_param = (
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Parameter.search([('code', '=', 'TEMP')], limit=1)
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or Parameter.search([('parameter_type', '=', 'temperature')], limit=1)
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)
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ph_param = (
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Parameter.search([('code', '=', 'PH')], limit=1)
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or Parameter.search([('parameter_type', '=', 'ph')], limit=1)
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)
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if not temp_param or not ph_param:
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_logger.warning('Sub 7 seed: temperature / pH bath parameters '
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'not found — skipping. Seed bath parameters first.')
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return
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plan = []
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for i in range(1, 6):
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plan.append({'name': 'Small Tank #%d' % i, 'code': 'SMALL-%02d' % i,
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'active': True, 'sequence': 10 + i})
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for i in range(1, 21):
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plan.append({'name': 'Big Tank #%d' % i, 'code': 'BIG-%02d' % i,
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'active': (i <= 10), 'sequence': 20 + i})
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tanks_created = 0
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sensors_created = 0
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for row in plan:
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tank = Tank.search([('code', '=', row['code'])], limit=1)
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if not tank:
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tank = Tank.create({
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'name': row['name'],
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'code': row['code'],
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'facility_id': facility.id,
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'sequence': row['sequence'],
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'active': row['active'],
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})
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tanks_created += 1
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# Temperature sensor
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if not Sensor.search_count([
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('tank_id', '=', tank.id),
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('parameter_id.parameter_type', '=', 'temperature'),
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]):
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Sensor.create({
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'name': '%s — Temperature' % tank.name,
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'tank_id': tank.id,
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'parameter_id': temp_param.id,
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'device_kind': 'ds18b20',
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'active': row['active'],
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})
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sensors_created += 1
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# pH sensor
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if not Sensor.search_count([
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('tank_id', '=', tank.id),
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('parameter_id.parameter_type', '=', 'ph'),
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]):
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Sensor.create({
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'name': '%s — pH' % tank.name,
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'tank_id': tank.id,
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'parameter_id': ph_param.id,
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'device_kind': 'ph',
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'active': row['active'],
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})
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sensors_created += 1
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_logger.info('Sub 7 seed: created %d tanks + %d sensors',
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tanks_created, sensors_created)
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@@ -1,6 +1,8 @@
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# -*- coding: utf-8 -*-
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from . import fp_sensor_type
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from . import fp_sensor_dashboard
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from . import res_company
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from . import res_config_settings
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from . import fp_tank_sensor
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from . import fp_tank_reading
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from . import fusion_plating_tank
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@@ -163,6 +163,53 @@ class FpTankSensor(models.Model):
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'specific sensor.',
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)
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# ------------------------------------------------------------------
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# Sub 7 — per-sensor polling interval
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#
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# Blank on the sensor = inherit res.company default. The effective
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# value gates the ingest endpoint so too-frequent readings are
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# dropped even when a Pi agent polls at a shorter cadence.
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# ------------------------------------------------------------------
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poll_interval_minutes = fields.Integer(
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string='Polling Interval (minutes)',
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help='How often a reading from this sensor should be stored. '
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'Leave blank to inherit the company-wide default. Readings '
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'that arrive inside this interval are dropped by the '
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'ingest endpoint — the database stays clean even if the '
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'Pi agent polls more often.',
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)
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poll_interval_display = fields.Char(
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string='Effective Interval',
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compute='_compute_poll_interval_display',
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help='Human-readable form of the sensor\'s effective polling '
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'interval. Shows "(override)" when the sensor carries its '
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'own value, "(default)" when it inherits.',
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)
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@api.depends('poll_interval_minutes')
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def _compute_poll_interval_display(self):
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default = (self.env.company.x_fc_default_poll_interval_minutes
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or 30)
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for rec in self:
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if rec.poll_interval_minutes and rec.poll_interval_minutes > 0:
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rec.poll_interval_display = (
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'%d min (override)' % rec.poll_interval_minutes
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)
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else:
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rec.poll_interval_display = '%d min (default)' % default
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def _fp_effective_poll_interval_minutes(self):
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"""Return the effective polling interval for this sensor.
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Single lookup point. Call this rather than reading the raw
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field so later additions (per-tank override in Sub 8, per-
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customer override in Sub 6) only touch this helper.
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"""
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self.ensure_one()
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if self.poll_interval_minutes and self.poll_interval_minutes > 0:
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return self.poll_interval_minutes
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return self.env.company.x_fc_default_poll_interval_minutes or 30
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# ------------------------------------------------------------------
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# Effective target — resolves override → parameter default → 0
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# ------------------------------------------------------------------
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21
fusion_iot/fusion_plating_iot/models/res_company.py
Normal file
21
fusion_iot/fusion_plating_iot/models/res_company.py
Normal file
@@ -0,0 +1,21 @@
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# -*- coding: utf-8 -*-
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# Copyright 2026 Nexa Systems Inc.
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# License OPL-1 (Odoo Proprietary License v1.0)
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# Part of the Fusion Plating product family.
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#
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# Sub 7 — company-wide default for the IoT sensor polling interval.
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from odoo import fields, models
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class ResCompany(models.Model):
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_inherit = 'res.company'
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x_fc_default_poll_interval_minutes = fields.Integer(
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string='IoT default polling interval (minutes)',
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default=30,
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help='Applied to any fp.tank.sensor that does not set its own '
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'Polling Interval. Used by the ingest endpoint to drop '
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'readings that arrive inside the interval, keeping the '
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'database clean even when a Pi agent polls more often.',
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)
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19
fusion_iot/fusion_plating_iot/models/res_config_settings.py
Normal file
19
fusion_iot/fusion_plating_iot/models/res_config_settings.py
Normal file
@@ -0,0 +1,19 @@
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# -*- coding: utf-8 -*-
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# Copyright 2026 Nexa Systems Inc.
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# License OPL-1 (Odoo Proprietary License v1.0)
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# Part of the Fusion Plating product family.
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#
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# Sub 7 — Expose the IoT polling default on the Fusion Plating
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# Settings page so admins manage it alongside other plating settings.
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from odoo import fields, models
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class ResConfigSettings(models.TransientModel):
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_inherit = 'res.config.settings'
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x_fc_default_poll_interval_minutes = fields.Integer(
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related='company_id.x_fc_default_poll_interval_minutes',
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readonly=False,
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string='IoT default polling interval (minutes)',
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)
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@@ -30,6 +30,8 @@
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<field name="last_reading_at"/>
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<field name="last_reading_in_spec" widget="boolean_toggle"/>
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<field name="reading_count"/>
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<field name="poll_interval_minutes" optional="show"/>
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<field name="poll_interval_display" optional="show"/>
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<field name="active" column_invisible="1"/>
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</list>
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</field>
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@@ -110,6 +112,22 @@
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<field name="last_reading_in_spec" readonly="1" widget="boolean_toggle"/>
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</group>
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</group>
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<group string="IoT Polling (Sub 7)">
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<group>
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<field name="poll_interval_minutes"/>
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<field name="poll_interval_display" readonly="1"/>
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</group>
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<group>
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<div class="text-muted">
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<i class="fa fa-info-circle me-1"/>
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Leave the interval blank to inherit the
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company-wide default (configured under
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Settings → Fusion Plating → IoT). Readings
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arriving faster than the effective interval
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are dropped by the ingest endpoint.
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</div>
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</group>
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</group>
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</sheet>
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</form>
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</field>
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@@ -0,0 +1,39 @@
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<?xml version="1.0" encoding="utf-8"?>
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<!--
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Copyright 2026 Nexa Systems Inc.
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License OPL-1 (Odoo Proprietary License v1.0)
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Part of the Fusion Plating product family.
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Sub 7 — IoT default polling interval setting.
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-->
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<odoo>
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<record id="res_config_settings_view_form_fp_iot" model="ir.ui.view">
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<field name="name">res.config.settings.view.form.fp.iot</field>
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<field name="model">res.config.settings</field>
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<field name="inherit_id"
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ref="fusion_plating.res_config_settings_view_form_fp_core"/>
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<field name="arch" type="xml">
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<xpath expr="//app[@name='fusion_plating']" position="inside">
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<block title="IoT"
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name="fp_iot_settings"
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help="Defaults applied to physical sensors wired into
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Fusion Plating tanks. Per-sensor overrides live
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on each fp.tank.sensor record.">
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<setting id="fp_iot_default_poll_interval"
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string="Default Polling Interval"
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help="How often (in minutes) readings from a
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tank sensor are stored when the sensor
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itself does not specify its own interval.
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The ingest endpoint drops readings that
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arrive faster than the effective interval,
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so a Pi agent can freely poll more often
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without bloating the database.">
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<field name="x_fc_default_poll_interval_minutes"/>
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<span class="text-muted ms-2">minutes</span>
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</setting>
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</block>
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</xpath>
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</field>
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</record>
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</odoo>
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@@ -372,7 +372,7 @@ rewrite code as new requirements surface. Each sub-project has its own design do
|
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| 4 | Contract Review (optional, per-part, settings-driven QA roster, QA-005 1:1 PDF) | **Shipped 2026-04-22** | 2i |
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| 5 | Order-line fields (fp.serial registry, auto job#, coating-scoped thickness dropdown, revision picker) | **Shipped 2026-04-22** | 5, 6, Q2 |
|
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| 6 | Contact Profiles & Communication Routing (sub-contacts + per-location notification lists + global contacts) | Pending | client transcript A/B/C |
|
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| 7 | IoT tuning (configurable polling interval 15–30 min, seed 6–10 tank sensors) | Pending | client transcript D |
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| 7 | IoT tuning (per-sensor polling interval + ingest rate-limit; entech seeded with 25 tanks / 50 sensors) | **Shipped 2026-04-22** | client transcript D |
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| 8 | Receiving / Inspection / QC flow restructure (split receiving vs inspection; racking crew inspects, not receiver) | Pending | client transcript E |
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| ∞ | First-off / last-off QC | Deferred | client transcript F |
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| ∞ | VEC machine auto-ingest (Word-format thickness report from network-connected XRF; different machine from Fischerscope) | Deferred | client transcript G |
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@@ -0,0 +1,91 @@
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"""Sub 7 smoke test — runs inside odoo-shell on entech."""
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env = env
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from datetime import datetime, timedelta
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Param = env['ir.config_parameter'].sudo()
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Sensor = env['fp.tank.sensor']
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Tank = env['fusion.plating.tank']
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Reading = env['fp.tank.reading']
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# ---- Field presence + helper -----------------------------------------
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assert 'poll_interval_minutes' in Sensor._fields
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assert 'poll_interval_display' in Sensor._fields
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assert 'x_fc_default_poll_interval_minutes' in env['res.company']._fields
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print('[OK] Fields present')
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default = env.company.x_fc_default_poll_interval_minutes
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assert default == 30, f'default should be 30, got {default}'
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print(f'[OK] Company default polling = {default} min')
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# Pick any existing sensor
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any_sensor = Sensor.search([], limit=1)
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assert any_sensor
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assert any_sensor._fp_effective_poll_interval_minutes() == 30
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print(f'[OK] Helper returns default for blank sensor')
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any_sensor.poll_interval_minutes = 5
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any_sensor.invalidate_recordset()
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assert any_sensor._fp_effective_poll_interval_minutes() == 5
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assert '(override)' in any_sensor.poll_interval_display
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print(f'[OK] Override respected: {any_sensor.poll_interval_display}')
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any_sensor.poll_interval_minutes = 0
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any_sensor.invalidate_recordset()
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assert '(default)' in any_sensor.poll_interval_display
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print(f'[OK] Blank interval shows default: {any_sensor.poll_interval_display}')
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# ---- Seed the 25 tanks + 50 sensors via the hook ----------------------
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TankAll = Tank.with_context(active_test=False)
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SensorAll = Sensor.with_context(active_test=False)
|
||||
tanks_before = TankAll.search_count([])
|
||||
sensors_before = SensorAll.search_count([])
|
||||
Param.set_param('fusion_plating_iot.seed_entech_tanks', '1')
|
||||
from odoo.addons.fusion_plating_iot.hooks import _seed_entech_tanks_and_sensors
|
||||
_seed_entech_tanks_and_sensors(env)
|
||||
tanks_after = TankAll.search_count([])
|
||||
sensors_after = SensorAll.search_count([])
|
||||
print(f'[OK] Seed ran. Tanks: {tanks_before} → {tanks_after} (+{tanks_after - tanks_before})')
|
||||
print(f'[OK] Seed ran. Sensors: {sensors_before} → {sensors_after} (+{sensors_after - sensors_before})')
|
||||
assert tanks_after - tanks_before == 25, 'expected +25 tanks'
|
||||
assert sensors_after - sensors_before == 50, 'expected +50 sensors'
|
||||
|
||||
# Active / inactive breakdown
|
||||
small_active = TankAll.search_count([('code', 'like', 'SMALL-%'), ('active', '=', True)])
|
||||
big_active = TankAll.search_count([('code', 'like', 'BIG-%'), ('active', '=', True)])
|
||||
big_inactive = TankAll.search_count([('code', 'like', 'BIG-%'), ('active', '=', False)])
|
||||
assert small_active == 5, f'expected 5 small active, got {small_active}'
|
||||
assert big_active == 10, f'expected 10 big active, got {big_active}'
|
||||
assert big_inactive == 10, f'expected 10 big inactive, got {big_inactive}'
|
||||
print(f'[OK] Active/Inactive split: small={small_active}, big_active={big_active}, big_inactive={big_inactive}')
|
||||
|
||||
# Per-tank sensor counts
|
||||
sample = TankAll.search([('code', '=', 'BIG-01')], limit=1)
|
||||
sample_sensors = SensorAll.search([('tank_id', '=', sample.id)])
|
||||
types = sample_sensors.mapped('parameter_id.parameter_type')
|
||||
assert 'temperature' in types and 'ph' in types
|
||||
print(f'[OK] Big Tank #1 has sensors for: {types}')
|
||||
|
||||
# Idempotency — re-run seed, counts don't change
|
||||
_seed_entech_tanks_and_sensors(env)
|
||||
assert TankAll.search_count([]) == tanks_after, 'seed not idempotent (tanks)'
|
||||
assert SensorAll.search_count([]) == sensors_after, 'seed not idempotent (sensors)'
|
||||
print('[OK] Seed is idempotent')
|
||||
|
||||
# ---- Rate-limit: simulate two readings too close together -----------
|
||||
rate_sensor = Sensor.search([('code', '!=', False)], limit=1) if False else any_sensor
|
||||
rate_sensor.poll_interval_minutes = 30
|
||||
rate_sensor.last_reading_at = datetime.now() - timedelta(minutes=5) # 5 min ago
|
||||
print(f'[OK] Setup: interval=30min, last_reading=5min ago')
|
||||
# The ingest controller does the rate-limit. Simulate its check here.
|
||||
effective = rate_sensor._fp_effective_poll_interval_minutes()
|
||||
elapsed = datetime.now() - rate_sensor.last_reading_at
|
||||
assert elapsed < timedelta(minutes=effective), 'rate-limit check should fire'
|
||||
print('[OK] Rate-limit condition holds — reading would be skipped')
|
||||
|
||||
rate_sensor.last_reading_at = datetime.now() - timedelta(minutes=35) # 35 min ago
|
||||
elapsed = datetime.now() - rate_sensor.last_reading_at
|
||||
assert elapsed >= timedelta(minutes=effective), 'rate-limit should allow after interval'
|
||||
print('[OK] Post-interval condition holds — reading would be stored')
|
||||
|
||||
env.cr.rollback()
|
||||
print('\n=== SUB 7 SMOKE PASS — all assertions held ===')
|
||||
Reference in New Issue
Block a user